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Email: leonielyttle@gmail.com |
FROM THE DESK OF BRIAN LYTTLE:
PART 1 The Beginning A Knifemaker: Why? Knife Preferences Advice for New Makers Shows |
PART 2 Forging Heat-Treating My Pride & Joy My Current Favorite Steel Engraving Workshops |
PART 3 Two Visits with Brad Pitt Prop for "Lonesome Dove" Folder for "The Edge" Conquering Diabetes II & Obesity |
FORGING (written for Mar, 2001)
I started out forging because the only source
of good steel that I had at the time was
old files. Then I started buying knife magazines
and, through the dealers listed, I began
to buy other steels. I got a Wilton square
wheel grinder and, for some time, only did
stock removal. After a few years, I read
about the work of Bill Moran and basically
how he made Damascus. I got some 01 and mild
steel and went back to my old coal forge and started to make Damascus. For about
6 months, I pounded steel on an anvil by
hand and then, miracle of miracles, I found
an old Myer Bros 50-lb "Little Giant"
trip hammer. It needed refurbishing and new dies and
then I was really off pounding steel.
I pounded Damascus for a year and a half
in my initial learning stage and everything
that I made, I destroyed. It is a standard
that I have kept to this day. If a blade
has a flaw, even one that only I know is
there, and even if it does not endanger the
integrity of the blade, it is destroyed. (Back to top)
HEAT-TREATING (written for May, 2001)
The performance of those blades I credit
a lot to my friend and fellow knifemaker,
Tim Zowada. Through his technical advice, I have built
a gas forge similar to his which performs
better than
anything that I have ever used. Also on his
advice, I have set up a salt bath heat-treating
system. My blades are austenitized in molten
salt and mar-quenched in a low temperature
molten salt. The high temperature pot is
fired by propane and automatically controlled
with a
digital controller and a solenoid valve (many
thanks to Randal Graham of Nova Scotia for
aiding me in the basic design of this piece
of equipment). The low temperature salt pot
is
made out of an old pottery kiln and Tim Zowada's advice on the setup of
the controls for this pot
was invaluable. With this piece of equipment,
I can remove the salt pot and also use the
kiln for
spherodize annealing. Besides the two salt
pots, I have an electric paragon oven and,
in all, I
think that these three pieces of heat-treating
equipment are the minimum amount of equipment
that I can get by with in order to be able
to successfully heat-treat a range of steels
from the
various stainless steels, carbon steels,
and Damascus steel. I do custom heat-treating
for
other makers.
I take great pride in the fact that EVERY
type of knife that I make is made from a
steel to suit
the knife's purpose and that I can properly
heat-treat it with the equipment that I have
built so
that, whatever the intended function of the
knife, it will perform to a very high standard.
(Back to top)
MY PRIDE & JOY (written for Apr, 2001)
In the summer of 1999, I visited a fellow
knifemaker and friend, Ed Storch, who lives
just out of Mannville,
about 6 hours north of me. I played the role
of go-fer and he, the master, as together
we
built a 42.4 ton hydraulic press which now resides in my shop and is my pride
and joy, next to
my 50 lb. Little Giant trip hammer. The press
is an H-frame design and is an absolute joy
to
use when making Damascus steel. The pump
is a Barnes two stage which will pump 16
gallons a minute on low pressure. When it
goes over 600 psi, it automatically switches
to high
pressure and slows to a pump rate of 4 gallons
per minute. The slow rate on high pressure
gives the operator very good control over
the forming and welding of the steel. Coupled
with a
6 inch ram and 3000 psi from the pump, the
press is able to develop 42.4 tons. The press
enables me to produce larger billets--enough
for my own needs and some to sell to fellow
knifemakers. (Back to top)
MY CURRENT FAVORITE STEEL (written for July, 2001)
I have completed several pieces to date out
of some tri-laminate style damascus that
I forged. The sides are a bright showy nickel
damascus and the core is 01 steel. After
heat-treating, the blades are hot salt bath
blued and buffed. The blades show a very
bold hammon-style line that gives them a
striking appearance. Examples can be found
in the following galleries: Hunters, Dress
Knives, and Miscellaneous Knives. (Back to top)
ENGRAVING (written for Dec, 2000)
I do all embellishments on my knives: scrimshaw,
engraving, relief carving, and gold inlay
work. I used to think that I was too old
to learn to engrave, but one evening some
years ago at the New Jersey show, Martin
Butler (engraver), on seeing some of my scrimshaw
work, encouraged me to start engraving. He
even sent me a couple of chisels with which
to get started. I am in his debt for this.
By doing all of my own artwork on my knives,
I can design the knife totally before I begin.
Not long ago, I obtained some lapidary equipment
and now cabochon cut my own stones to mount
in my latest knives. (Back to top)
WORKSHOPS (written for Nov, 2000)
Over the last few years, I have been holding
classes from time to time at my shop, teaching
others how to make Damascus steel and how
to properly heat-treat various steels, as
well as showing faster and easier ways to
produce close-fitting components. (Back to top)
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